Heavy Cargo H-HC1
Complete Drive System
Item Number: SW10005
Heavy Cargo H-HC1
Complete Drive System
Heavy Cargo H-HC1
Item Number: SW10005
Twist Throttle
Item Number: HT-1
Display
Item Number: HD-300
Display
Item Number: HD-351
Display
Item Number: HD-352
Overview
Power and torque for class-leading vehicles
For microcars, heavy loads, and the most advanced LEVs, the Heavy Cargo drive system comes standard with the Wire Drive digital drivetrain, delivering torque, power, range, safety, and enhanced connectivity.
Standard Specification
HIO-1
Description
The central hub for seamless connectivity. The HIO-1 consolidates signals and data, simplifying wiring while integrating the throttle, display, lighting, and more. Built-in WLAN and Bluetooth enable app connectivity and remote diagnostics, while the CAN-FD bus ensures fast communication with the controller and inverter. Compact and essential, the HIO-1 optimizes efficiency, reliability, and system integration.
Key features
• Powerful 32bit 240Mhz Processor
• "Helius-Coded"® firmware
• Canbus communication
• WLAN & Bluetooth Low Engery BLE connectivity
• Short circuit & overcurrent protection of all outputs
• Dual Hall Sensor Throttle compatiple
• Outputs for head lights, rear lights, indicators and horn
• Brake & Mapping Switch Inputs
HW-1
Description
Wire Drive is a digital drivetrain for electric cargo tricycles and quadricycles over 250 kg, eliminating chains, belts, and differentials for greater efficiency and lower maintenance. Advanced sensors read pedaling force in real time, optimizing power output with virtual gear ratios for a natural ride feel. Programmable support levels adapt to conditions, while pedal-power regeneration extends battery life and ensures functionality even with a depleted battery. By removing complex mechanical components, Wire Drive reduces costs, simplifies design, and enhances long-term reliability.
Key features
• High efficiency
• Maintenace-free
• Different control modes, like power, torque, cadence, balance
• Ultra wide transmission spread (up to 1000%)
• Automatic shifting
• Seamless shifts
• Easy power distribution to multiple motors
• Design freedom compared to chain or belt drives
HI-4000
Description
With a 4000W rating, the HI-4000 boasts an FOC-regulated controller from market leader Accelerated Systems Inc. (ASI), ensuring maximum efficiency, smooth torque delivery, and precise response. The integrated Vehicle Control Unit actively monitors and manages system performance in real time. A DC/DC converter provides stable 12V power for lighting and accessories, while the DC-cut safety regulator prevents unintended power flow, ensuring safe and controlled operation. Encased in a polymer housing with aluminum cooling fins, the inverter efficiently dissipates heat for sustained performance and durability.
Key features
• Rated power: 4000W
• Peak power: 16000W
• Boost power: 21000W
• Weight: 1850 gr.
• Paired VCC and DCC
• Sensor or sensorless motor control
• High efficient and noiselessly
• EMC compliant
HD-550
Description
The largest display in the Helius lineup, the HD-550 is designed for vehicles requiring maximum readability and extensive data visualization. Measuring 146 mm wide and 95 mm high, its IPS color display ensures crisp visuals, while IP66 protection makes it ideal for outdoor environments. Featuring USB-C charging, CAN-BUS connectivity, and an auto-adjusting light sensor, it offers customizable branding and interface options for seamless integration.
Key features
• 5.5" Coulour TFT
• Canbus communication
• USB Type-C, 5V 1A output
• IP66 water resistance
• Wider range of input voltages 12V-60V
• Ultra low power consumption
• -20-70°C operating temperature
• Size 146 mm x 95,2 mm
HB-48-1440
Description
Designed for cargo bikes, the HB48-1440 features a rugged, ergonomic case for quick battery swaps. A secure mounting dock with floating contacts ensures reliable power transmission. Built for harsh conditions, its LiFePO4 cells deliver consistent performance in temperatures as low as -20°C. A built-in status display shows charge levels, even when removed. Manufactured by Akku Energie Systeme (AES), it integrates fully with the Helius Drive System for fleet compatibility and safe handling.
Key features
• 48V low voltage system
• 1440wh capacity
• Rated power output: 2400 W
• Peak power output: 3200 W
• Boost power output: 4300 W
• Weight 11,5 kg
• State of the art SOC and SOH calculations
• Galvanic insulated Battery contacts
• 12 V 1A DC/DC converter onboard
• Battery nest available ; swapable case battery including grip handle
• SOC level LCD display
• Lock unit optional
• Size 499 x 268 x 89 mm (LxWxH)
HM-3500-H
Description
More than just a motor, the HM-3500-H is a complete rear axle system featuring a load-bearing structure, drum brake, wheel mount, and reduction gearbox. Designed for cost-efficient and robust cargo vehicles with three or four wheels, it streamlines integration and simplifies manufacturing. Its high gear reduction ensures smooth hill starts even under load. Compatible with Helius Wire Drive pedal input or throttle control, it offers versatile power delivery across a wide range of LEV applications.
Key features
• Rated power: 3500W
• Peak power: 5000W
• Boost power: 6000W
• Weight: 25,92 kg
• Very high torque
• Including drum brake system and load-bearing structure
• Reliable + robust ; simple integration
• Integrated position encoder
HC-48-220
Description
Engineered for fast, efficient, and safe charging, the HC48-220 delivers 220W at 48V, maintaining constant communication with the Helius Battery Management System via CAN bus for optimized charging speed and long-term battery health. Its fully sealed, waterproof housing and front-mounted cooling fan ensure durability and temperature regulation in demanding environments. Fully EU-certified, it operates with a standard 220V outlet, offering convenient and reliable charging across the European market.
Key features
• Waterproof
• Compact design
• Input voltage 220V CEE 7/7, Schuko
• CE
| Battery type Capacity (Wh.) |
HB-48-950 950 |
HB-48-1440 1440 |
HB-36-2140-V 2140 |
HB-72-5040 5040 |
|
|---|---|---|---|---|---|
| Charger type | Charging power (W) | Charging time (min. / SOC 10-80%) | |||
| HC-36-1500 | 1500 | 60 | |||
| HC-36-3300 | 3300 | 27 | |||
| HC-48-220 | 220 | 275 | |||
| HC-48-1500 | 1500 | 27 | |||
| HC-72-1500 | 1500 | 141 | |||
| HC-72-3300 | 3300 | 64 | |||
Optional Components
HT-1
Description
The HT-1 throttle delivers precise control with a high-quality bearing system for smooth, responsive throttle operation. Dual Hall sensors ensure reliability, while the ergonomic grip is easily replaced, keeping repair costs low. A moisture-sealed housing protects against the elements, while the optimized layout ensures optimal brake lever clearance for seamless integration.
Key features
• Dual high-precise rotation sensor
• Redundant throttle signals
• Rigid aluminium housing
• Kill switch integrated
• Activation button integrated
• Waterproof and dustproof
• Pure natural feeling
• Direct torque control
HD-300
Description
Compact and powerful, the HD-300 is designed for vehicles with limited space where display height is a key factor. Measuring just 98 mm wide and 38 mm high, its high-resolution (960 × 376 px) IPS color display delivers sharp visuals, while IP66 protection ensures durability for outdoor use. With USB-C charging, CAN-BUS connectivity, and an auto-adjusting light sensor, it seamlessly integrates with Helius drive systems, offering customizable branding and a tailored user experience.
Key features
• High resolution 960x376 px
• 3.0'' Color IPS screen
• Canbus communication
• USB Type-C, 5V 1A output
• IP66 water resistance
• Wider range of input voltages 12V-60V
• Ultra low power consumption
• -20-70°C operating temperature
• Size 97,8 mm x 38 mm
HD-351
Description
Designed for landscape-oriented interfaces, the HD-351 is ideal for vehicles requiring wider display formats. Measuring 102 mm wide and 72 mm high, its bright IPS color display (480 × 320 px) delivers clear visuals, while IP66 protection ensures durability for outdoor use. Featuring USB-A charging, CAN-BUS connectivity, and an auto-adjusting light sensor, it integrates seamlessly into Helius drive systems with customizable branding and interface options.
Key features
• High resolution 480x320 px
• 3.5'' Color IPS screen
• Canbus communication
• USB Type-C, 5V 1A output
• IP66 water resistance
• Wider range of input voltages 12V-60V
• Ultra low power consumption
• -20-70°C operating temperature
• Size 101,5 mm x 74,6 mm
HD-352
Description
Designed for portrait-oriented interfaces, the HD-352 is ideal for vehicles requiring a taller display layout. Measuring 66 mm wide and 103 mm high, its high-resolution (376 × 960 px) IPS color display ensures sharp, high-contrast visuals, while IP66 protection makes it suitable for outdoor environments. Featuring USB-C charging, CAN-BUS connectivity, and an auto-adjusting light sensor, it integrates seamlessly with Helius drive systems, offering customizable branding and interface options.
Key features
• High resolution 320x480 px
• 3.5'' Color IPS screen
• Canbus communication
• USB Type-C, 5V 1A output
• IP66 water resistance
• Wider range of input voltages 12V-60V
• Ultra low power consumption
• -20-70°C operating temperature
• Size 66,4 mm x 118,8 mm
